A Composite Materials Technician in an aerospace company specializes in fabricating and repairing advanced composite structures used in aircraft and spacecraft. They work with materials such as carbon fiber, fiberglass, and resin to ensure components meet strict quality and safety standards. Their expertise in composite layup, curing processes, and inspection techniques is critical for developing lightweight, durable aerospace parts.
Fabricate composite parts using layup, molding, and curing techniques.
Fabricate composite parts by applying advanced layup, molding, and curing techniques to ensure structural integrity and precision. Utilize knowledge of resin systems and reinforcement materials to produce components meeting industry standards and specifications. Suggest incorporating quality control measures and continuous process improvements to enhance product performance and manufacturing efficiency.
Inspect composite materials for defects using visual and non-destructive testing.
Conduct thorough inspections of composite materials to identify surface and internal defects using visual examination and advanced non-destructive testing (NDT) techniques such as ultrasonic, radiographic, or dye penetrant methods. Ensure compliance with industry standards and specifications by accurately documenting findings and collaborating with engineering teams to recommend corrective actions. Maintain detailed inspection records and support quality assurance processes to enhance material performance and safety.
Repair damaged composite components to restore structural integrity.
Repairing damaged composite components involves assessing the extent of structural damage, selecting appropriate materials such as carbon fiber or fiberglass, and employing techniques like sanding, patching, and curing to restore integrity. Skilled technicians must adhere to industry standards and safety protocols to ensure the repaired composites meet original performance specifications. Mastery of composite repair methods enhances product lifespan and reliability in sectors such as aerospace, automotive, and marine manufacturing.
Trim, fit, and assemble composite structures per engineering specifications.
Trim, fit, and assemble composite structures accurately according to engineering specifications, ensuring all components meet quality and safety standards. Utilize hand tools and precision measuring instruments to prepare materials and confirm alignment during the assembly process. Suggest improvements in assembly techniques to enhance efficiency and product durability while adhering to project timelines.
Prepare molds, tools, and jigs for composite fabrication.
Prepare molds, tools, and jigs essential for composite fabrication, ensuring precise alignment and adherence to specifications for high-quality production outcomes. Regularly inspect and maintain equipment to optimize performance and extend service life, minimizing downtime and defects. Strong knowledge of composite materials and fabrication techniques is crucial to effectively contribute to product development and manufacturing efficiency.
Mix, measure, and apply resin systems and adhesives accurately.
Mixing, measuring, and applying resin systems and adhesives with precision ensures optimal bonding and product integrity. Familiarity with various resin types, accurate calibration of measuring tools, and proper application techniques are essential for maintaining quality standards. Candidates should possess a keen eye for detail and adherence to safety protocols to prevent material waste and ensure consistent results.
Document manufacturing processes and maintain detailed records.
Documenting manufacturing processes involves creating clear, accurate, and comprehensive records of every step in the production line to ensure consistency and quality control. Maintaining detailed records supports traceability, compliance with industry standards, and facilitates process improvement initiatives. Focus on precise data entry and regular updates to optimize operational efficiency and product reliability.
Operate autoclaves, ovens, and vacuum bagging equipment.
Operate autoclaves, ovens, and vacuum bagging equipment to ensure precise curing and bonding of composite materials in manufacturing processes. Monitor temperature, pressure, and vacuum levels to maintain product quality and safety standards. Perform routine maintenance and troubleshooting to optimize equipment efficiency and minimize production downtime.
Ensure quality control standards are met throughout production.
Maintain quality control standards by systematically monitoring all stages of production to detect and address defects promptly. Implement standardized testing procedures and document outcomes to ensure compliance with industry regulations and company policies. Provide training and support to production teams to foster a culture of continuous quality improvement.
Collaborate with engineers to solve manufacturing challenges and improve processes.
Work closely with engineers to identify and address complex manufacturing challenges, driving process optimization and efficiency improvements. Utilize data analysis and problem-solving skills to implement innovative solutions that enhance product quality and reduce production costs. Strong collaboration and communication abilities are essential for continuous improvement and successful project execution in a dynamic manufacturing environment.