A Structural Designer in an aerospace company analyzes and develops aircraft structures to ensure they meet safety, performance, and regulatory standards. They create detailed CAD models and engineering drawings, focusing on materials and load-bearing components to optimize strength and weight. Collaboration with multidisciplinary teams is essential to integrate structural designs with overall aerospace systems effectively.
Structural analysis and simulation
Perform detailed structural analysis and simulation to evaluate the strength, stability, and durability of materials and components under various load conditions. Utilize advanced software tools such as ANSYS, Abaqus, or SAP2000 to create accurate models and predict structural behavior, ensuring compliance with industry standards. Collaborate with engineering teams to optimize designs, improve performance, and mitigate potential risks by interpreting simulation results and recommending effective solutions.
CAD modeling and drafting
Proficient in CAD modeling and drafting to create precise technical drawings and 3D models for engineering and architectural projects. Skilled in using industry-standard software such as AutoCAD, SolidWorks, or Revit to develop detailed schematics, blueprints, and design documentation. Strong attention to detail and ability to collaborate with multidisciplinary teams ensure accurate representation of designs and streamlined project execution.
Material selection and specification
Material selection and specification involve evaluating mechanical, thermal, and chemical properties to identify the optimal materials for manufacturing processes. Expertise in industry standards such as ASTM, ISO, and SAE ensures compliance and quality in product development. Strong analytical skills and collaboration with design and engineering teams enhance the effectiveness of material selection to improve durability, cost-efficiency, and performance.
Stress and fatigue assessment
Conduct comprehensive stress and fatigue assessments by utilizing biometric data, self-reporting tools, and environmental analysis to identify risk factors impacting employee well-being and productivity. Interpret assessment results to recommend tailored interventions such as workload adjustments, recovery protocols, and resilience training programs. Collaborate with occupational health teams to implement monitoring systems that continuously evaluate stress and fatigue levels, promoting a healthier and more sustainable work environment.
Weight optimization
Weight optimization involves analyzing and reducing the overall weight of products or components to enhance performance, efficiency, and cost-effectiveness. Experts in this field utilize advanced materials, design techniques, and simulation tools to achieve optimal balance between strength and lightness. Proficiency in CAD software, material science, and data-driven decision-making is essential for driving impactful results in weight reduction projects.
Design for manufacturability
Design for manufacturability involves creating products with ease of manufacturing in mind, ensuring cost-efficiency, quality, and streamlined production processes. Professionals skilled in this area analyze materials, assembly methods, and production technologies to optimize designs for mass production while minimizing waste and reducing time-to-market. Mastering design for manufacturability principles enables companies to improve product reliability, lower manufacturing costs, and enhance overall operational efficiency.
Compliance with aerospace standards
Ensuring strict adherence to aerospace standards such as AS9100 and FAA regulations is critical for maintaining product quality and safety in the aerospace industry. Candidates must have a strong understanding of compliance requirements, perform regular audits, and implement corrective actions to mitigate risks effectively. Experience with documentation control, regulatory updates, and cross-functional collaboration will enhance process reliability and regulatory alignment.
Structural prototype testing
Structural prototype testing involves evaluating the strength, durability, and safety of new designs under simulated real-world conditions. Candidates should have expertise in material science, finite element analysis, and hands-on experience with load testing equipment to identify potential weaknesses early. Proficiency in data interpretation and report generation is essential to guide design improvements and ensure compliance with industry standards.
Design documentation and reporting
Create and maintain comprehensive design documentation that outlines specifications, workflows, and technical requirements, ensuring clarity and consistency across project phases. Utilize specialized software tools to generate detailed reports that track progress, identify issues, and support decision-making processes. Effective management of design documentation and reporting enhances communication among stakeholders and drives successful project execution.
Collaboration with multidisciplinary teams
Collaborate effectively with multidisciplinary teams consisting of engineers, designers, marketers, and project managers to drive project success and innovation. Leverage strong communication and problem-solving skills to align team goals, share knowledge, and foster a collaborative work environment. Proven experience in cross-functional teamwork enhances productivity and ensures seamless integration of diverse expertise across all project phases. Multidisciplinary collaboration is essential for delivering high-quality outcomes and achieving organizational objectives.