A Composite Technician in an aerospace company specializes in fabricating, repairing, and inspecting advanced composite materials used in aircraft structures. They ensure the integrity and quality of composite components by following precise manufacturing processes and safety standards. Their expertise contributes to the lightweight and durable construction essential for aerospace performance and efficiency.
Fabricate composite components using layup, infusion, and autoclave processes
Fabricate composite components by performing layup, resin infusion, and curing in autoclave equipment to ensure high-strength, lightweight parts. Follow detailed engineering specifications and quality control protocols to maintain structural integrity and performance standards. Suggest improvements in process efficiency and material handling to enhance product consistency and reduce waste.
Trim, drill, and assemble composite structures to precise specifications
Perform precise trimming, drilling, and assembly of composite structures, ensuring adherence to detailed engineering specifications and quality standards. Utilize specialized tools and equipment to maintain accuracy and structural integrity throughout the manufacturing process. Strong attention to detail and experience with composite materials fabrication are essential for optimizing performance and durability of finished components.
Inspect and repair damaged composite parts using approved methods
Inspect and repair damaged composite parts by applying manufacturer-approved techniques to ensure structural integrity and safety. Utilize specialized tools and materials designed for composite repair, adhering strictly to industry standards and protocols. Recommend regular maintenance schedules to prevent future damage and prolong the lifespan of composite components.
Read and interpret engineering drawings and technical manuals
Proficiently read and interpret engineering drawings and technical manuals to ensure accurate understanding of design specifications and assembly instructions. Apply detailed knowledge of industry standards and symbols to identify critical components and dimensions, facilitating precise execution of engineering tasks. Recommend continuous improvement by providing feedback on unclear documentation to enhance team efficiency and product quality.
Apply adhesives, resins, and sealants per process guidelines
Apply adhesives, resins, and sealants accurately following specified process guidelines to ensure strong and durable bonding in manufacturing or repair tasks. Maintain consistency in application thickness and curing times to meet quality standards and prevent defects. Suggest regular calibration of equipment and thorough surface preparation to optimize adhesive performance and product reliability.
Perform quality checks and document inspection results
Conduct thorough quality checks by examining products or materials to ensure they meet specified standards and requirements. Accurately document inspection results using appropriate tools and software to maintain detailed records for quality control reports. Quality assurance expertise is essential to identify defects, recommend corrections, and support continuous improvement initiatives.
Maintain cleanroom and controlled environment standards
Ensure strict adherence to cleanroom protocols by regularly monitoring and maintaining environmental controls, including air quality, temperature, and humidity levels. Perform routine inspections and documentation to guarantee compliance with industry standards such as ISO 14644 or GMP. Implement corrective actions promptly to sustain a contamination-free environment critical for sensitive manufacturing or research processes.
Operate specialized tools and equipment for composite fabrication
Operate specialized tools and equipment to fabricate composite materials with precision, ensuring adherence to engineering specifications and safety standards. Utilize advanced techniques such as cutting, molding, and curing to produce high-quality composite components for aerospace, automotive, or industrial applications. Maintain and calibrate equipment regularly to optimize performance and minimize errors during the fabrication process.
Mix and handle composite materials safely and accurately
Mix and handle composite materials with precision following all safety protocols to ensure product quality and workplace safety. Operate specialized equipment to blend resins, fibers, and additives according to specified formulations. Maintain organized records of material usage and perform routine inspections to prevent contamination and defects.
Collaborate with engineers and production teams on process improvements
Work closely with engineers and production teams to identify and implement process improvements that enhance efficiency, reduce costs, and maintain high-quality standards. Utilize data analysis and feedback to optimize workflows and troubleshoot production challenges. Suggest innovative solutions and best practices to drive continuous operational excellence.